Mercurial > templog
view old/main.c @ 519:838e868a046e
make the fridge off timer more robust
add a few comments
author | Matt Johnston <matt@ucc.asn.au> |
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date | Fri, 19 Dec 2014 22:32:59 +0800 |
parents | 95043860e437 |
children |
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#include <stdio.h> #include <string.h> #include <stddef.h> #include <stdbool.h> #include <stdlib.h> #include <avr/io.h> #include <avr/interrupt.h> #include <avr/sleep.h> #include <util/delay.h> #include <avr/pgmspace.h> #include <avr/eeprom.h> #include <avr/wdt.h> #include <util/atomic.h> #include <util/crc16.h> #include "simple_ds18b20.h" #include "onewire.h" // configuration params // - measurement interval // - transmit interval // - bluetooth params // - number of sensors (and range?) #define MIN(X,Y) ((X) < (Y) ? (X) : (Y)) #define MAX(X,Y) ((X) > (Y) ? (X) : (Y)) // TICK should be 8 or less (8 untested). all timers need // to be a multiple. #define TICK 6 // we have 1024 prescaler, 32768 crystal. #define SLEEP_COMPARE (32*TICK-1) #define VALUE_NOSENSOR 0x07D0 // 125 degrees #define VALUE_BROKEN 0x07D1 // 125.0625 #define OVERSHOOT_MAX_DIV 1800.0 // 30 mins #define WORT_INVALID_TIME 900 // 15 mins // fridge min/max are only used if the wort sensor is invalid #define FRIDGE_AIR_MIN_RANGE 40 // 4º #define FRIDGE_AIR_MAX_RANGE 40 // 4º #define BAUD 19200 #define UBRR ((F_CPU)/8/(BAUD)-1) #define PORT_LED PORTC #define DDR_LED DDRC #define PIN_LED PC4 #define PORT_SHDN PORTD #define DDR_SHDN DDRD #define PIN_SHDN PD7 #define PORT_FRIDGE PORTD #define DDR_FRIDGE DDRD #define PIN_FRIDGE PD6 // total amount of 16bit values available for measurements. // adjust emperically, be sure to allow enough stack space too #define TOTAL_MEASUREMENTS 800 // each sensor slot uses 8 bytes #define MAX_SENSORS 6 // fixed at 8, have a shorter name #define ID_LEN OW_ROMCODE_SIZE // #define HAVE_UART_ECHO // stores a value of clock_epoch combined with the remainder of TCNT2, // for 1/32 second accuracy struct epoch_ticks { uint32_t ticks; // remainder uint8_t rem; }; // eeprom-settable parameters. all timeouts should // be a multiple of TICK (6 seconds probably) static uint16_t measure_wake = 61; // not a divisor of comms_wake static uint16_t comms_wake = 600; static uint8_t wake_secs = 30; // decidegrees static int16_t fridge_setpoint = 180; // 18.0ºC static uint16_t fridge_difference = 3; // 0.3ºC static uint16_t fridge_delay = 600; // seconds static uint16_t overshoot_delay = 720; // 12 mins static uint8_t overshoot_factor = 10; // 1.0ºC // ---- Atomic guards required accessing these variables // clock_epoch in seconds static uint32_t clock_epoch; static uint16_t comms_count; static uint16_t measure_count; // ---- End atomic guards required static uint16_t n_measurements; // calculated at startup as TOTAL_MEASUREMENTS/n_sensors static uint16_t max_measurements; static uint16_t measurements[TOTAL_MEASUREMENTS]; static struct epoch_ticks first_measurement_clock; // last_measurement_clock is redundant but checks that we're not missing // samples static struct epoch_ticks last_measurement_clock; static struct epoch_ticks last_comms_clock; // boolean flags static uint8_t need_measurement; static uint8_t need_comms; static uint8_t uart_enabled; static uint8_t stay_awake; static uint8_t button_pressed; // counts down from WAKE_SECS to 0, goes to deep sleep when hits 0 static uint8_t comms_timeout; static uint8_t readpos; static char readbuf[30]; static uint8_t have_cmd; static uint8_t n_sensors; static uint8_t sensor_id[MAX_SENSORS][ID_LEN]; static int16_t last_fridge = DS18X20_INVALID_DECICELSIUS; static int16_t last_wort = DS18X20_INVALID_DECICELSIUS; static struct epoch_ticks fridge_off_clock = {0}; static struct epoch_ticks fridge_on_clock = {0}; static struct epoch_ticks wort_valid_clock = {0}; int uart_putchar(char c, FILE *stream); static void long_delay(int ms); static void blink(); static uint16_t adc_vcc(); static FILE mystdout = FDEV_SETUP_STREAM(uart_putchar, NULL, _FDEV_SETUP_WRITE); static uint16_t crc_out; static FILE _crc_stdout = FDEV_SETUP_STREAM(uart_putchar, NULL, _FDEV_SETUP_WRITE); // convenience static FILE *crc_stdout = &_crc_stdout; // thanks to http://projectgus.com/2010/07/eeprom-access-with-arduino/ #define eeprom_read_to(dst_p, eeprom_field, dst_size) eeprom_read_block((dst_p), (void *)offsetof(struct __eeprom_data, eeprom_field), (dst_size)) #define eeprom_read(dst, eeprom_field) eeprom_read_to((&dst), eeprom_field, sizeof(dst)) #define eeprom_write_from(src_p, eeprom_field, src_size) eeprom_write_block((src_p), (void *)offsetof(struct __eeprom_data, eeprom_field), (src_size)) #define eeprom_write(src, eeprom_field) { eeprom_write_from(&src, eeprom_field, sizeof(src)); } #define EXPECT_MAGIC 0x67c9 struct __attribute__ ((__packed__)) __eeprom_data { uint16_t measure_wake; uint16_t comms_wake; uint8_t wake_secs; int16_t fridge_setpoint; // decidegrees uint16_t fridge_difference; // decidegrees uint16_t fridge_delay; uint16_t overshoot_delay; uint8_t overshoot_factor; // decidegrees #if 0 static uint8_t wort_id[ID_LEN]; static uint8_t fridge_id[ID_LEN]; #endif uint16_t magic; }; static const uint8_t fridge_id[ID_LEN] = {0x28,0xCE,0xB2,0x1A,0x03,0x00,0x00,0x99}; static const uint8_t wort_id[ID_LEN] = {0x28,0x49,0xBC,0x1A,0x03,0x00,0x00,0x54}; static void deep_sleep(); // 0 or 1 static uint8_t is_fridge_on() { if (PORT_FRIDGE & _BV(PIN_FRIDGE)) { return 1; } else { return 0; } } // Very first setup static void setup_chip() { cli(); // stop watchdog timer (might have been used to cause a reset) wdt_reset(); MCUSR &= ~_BV(WDRF); WDTCSR |= _BV(WDCE) | _BV(WDE); WDTCSR = 0; // Set clock to 2mhz CLKPR = _BV(CLKPCE); // divide by 4 CLKPR = _BV(CLKPS1); // enable pullups PORTB = 0xff; // XXX change when using SPI PORTD = 0xff; PORTC = 0xff; // 3.3v power for bluetooth and SD DDR_LED |= _BV(PIN_LED); DDR_SHDN |= _BV(PIN_SHDN); PORT_FRIDGE &= ~_BV(PIN_FRIDGE); DDR_FRIDGE |= _BV(PIN_FRIDGE); // set pullup PORTD |= _BV(PD2); // INT0 setup EICRA = (1<<ISC01); // falling edge - data sheet says it won't work? EIMSK = _BV(INT0); // comparator disable ACSR = _BV(ACD); // disable adc pin input buffers DIDR0 = 0x3F; // acd0-adc5 DIDR1 = (1<<AIN1D)|(1<<AIN0D); // ain0/ain1 sei(); } static void set_aux_power(uint8_t on) { if (on) { PORT_SHDN &= ~_BV(PIN_SHDN); } else { PORT_SHDN |= _BV(PIN_SHDN); } } static void get_epoch_ticks(struct epoch_ticks *t) { ATOMIC_BLOCK(ATOMIC_RESTORESTATE) { t->ticks = clock_epoch; t->rem = TCNT2; } } static void set_measurement(uint8_t sensor, uint16_t measurement, uint16_t reading) { measurements[sensor*max_measurements + measurement] = reading; } static uint16_t get_measurement(uint8_t sensor, uint16_t measurement) { return measurements[sensor*max_measurements + measurement]; } static void setup_tick_counter() { // set up counter2. // COM21 COM20 Set OC2 on Compare Match (p116) // WGM21 Clear counter on compare //TCCR2A = _BV(COM2A1) | _BV(COM2A0) | _BV(WGM21); // toggle on match TCCR2A = _BV(COM2A0); // CS22 CS21 CS20 clk/1024 TCCR2B = _BV(CS22) | _BV(CS21) | _BV(CS20); // set async mode ASSR |= _BV(AS2); TCNT2 = 0; OCR2A = SLEEP_COMPARE; // interrupt TIMSK2 = _BV(OCIE2A); } static void uart_on() { // Power reduction register PRR &= ~_BV(PRUSART0); // All of this needs to be done each time after turning off the PRR // baud rate UBRR0H = (unsigned char)(UBRR >> 8); UBRR0L = (unsigned char)UBRR; // set 2x clock, improves accuracy of UBRR UCSR0A |= _BV(U2X0); UCSR0B = _BV(RXCIE0) | _BV(RXEN0) | _BV(TXEN0); //8N1 UCSR0C = _BV(UCSZ01) | _BV(UCSZ00); uart_enabled = 1; } static void uart_off() { // Turn off interrupts and disable tx/rx UCSR0B = 0; uart_enabled = 0; // Power reduction register PRR |= _BV(PRUSART0); } int uart_putchar(char c, FILE *stream) { if (!uart_enabled) { return EOF; } // XXX could perhaps sleep in the loop for power. if (c == '\n') { loop_until_bit_is_set(UCSR0A, UDRE0); UDR0 = '\r'; } loop_until_bit_is_set(UCSR0A, UDRE0); UDR0 = c; if (stream == crc_stdout) { crc_out = _crc_ccitt_update(crc_out, c); } if (c == '\r') { loop_until_bit_is_set(UCSR0A, UDRE0); UDR0 = '\n'; if (stream == crc_stdout) { crc_out = _crc_ccitt_update(crc_out, '\n'); } } return (unsigned char)c; } static void cmd_fetch() { crc_out = 0; fprintf_P(crc_stdout, PSTR("START\n")); { struct epoch_ticks now; get_epoch_ticks(&now); fprintf_P(crc_stdout, PSTR("now=%lu\n"), now.ticks); fprintf_P(crc_stdout, PSTR("now_rem=%hhu\n"), now.rem); } fprintf_P(crc_stdout, PSTR("time_step=%hu\n"), measure_wake); fprintf_P(crc_stdout, PSTR("first_time=%lu\n"), first_measurement_clock.ticks); fprintf_P(crc_stdout, PSTR("first_time_rem=%hhu\n"), first_measurement_clock.rem); fprintf_P(crc_stdout, PSTR("last_time=%lu\n"), last_measurement_clock.ticks); fprintf_P(crc_stdout, PSTR("last_time_rem=%hhu\n"), last_measurement_clock.rem); fprintf_P(crc_stdout, PSTR("comms_time=%lu\n"), last_comms_clock.ticks); fprintf_P(crc_stdout, PSTR("comms_time_rem=%hhu\n"), last_comms_clock.rem); fprintf_P(crc_stdout, PSTR("voltage=%hu\n"), adc_vcc()); fprintf_P(crc_stdout, PSTR("measure=%hu\n"), measure_wake); fprintf_P(crc_stdout, PSTR("comms=%hu\n"), comms_wake); fprintf_P(crc_stdout, PSTR("wake=%hhu\n"), wake_secs); fprintf_P(crc_stdout, PSTR("fridge=%.1f\n"), fridge_setpoint/10.0); fprintf_P(crc_stdout, PSTR("fridge_diff=%.1f\n"), fridge_difference/10.0); fprintf_P(crc_stdout, PSTR("fridge_delay=%hu\n"), fridge_delay); fprintf_P(crc_stdout, PSTR("overshoot_factor=%.1f\n"), overshoot_factor/10.0); fprintf_P(crc_stdout, PSTR("overshoot_delay=%hu\n"), overshoot_delay); fprintf_P(crc_stdout, PSTR("fridge_status=%hhu\n"), is_fridge_on()); fprintf_P(crc_stdout, PSTR("fridge_last_on=%lu\n"), fridge_on_clock.ticks); fprintf_P(crc_stdout, PSTR("fridge_last_off=%lu\n"), fridge_off_clock.ticks); fprintf_P(crc_stdout, PSTR("last_fridge=%hu\n"), last_fridge); fprintf_P(crc_stdout, PSTR("last_wort=%hu\n"), last_wort); fprintf_P(crc_stdout, PSTR("tick_secs=%d\n"), TICK); fprintf_P(crc_stdout, PSTR("tick_wake=%d\n"), SLEEP_COMPARE); fprintf_P(crc_stdout, PSTR("maxsens=%hhu\n"), MAX_SENSORS); fprintf_P(crc_stdout, PSTR("totalmeas=%hu\n"), TOTAL_MEASUREMENTS); fprintf_P(crc_stdout, PSTR("sensors=%hhu\n"), n_sensors); for (uint8_t s = 0; s < n_sensors; s++) { fprintf_P(crc_stdout, PSTR("sensor_id%hhu="), s); printhex(sensor_id[s], ID_LEN, crc_stdout); fputc('\n', crc_stdout); } fprintf_P(crc_stdout, PSTR("measurements=%hu\n"), n_measurements); for (uint16_t n = 0; n < n_measurements; n++) { fprintf_P(crc_stdout, PSTR("meas%hu="), n); for (uint8_t s = 0; s < n_sensors; s++) { fprintf_P(crc_stdout, PSTR(" %04hx"), get_measurement(s, n)); } fputc('\n', crc_stdout); } fprintf_P(crc_stdout, PSTR("END\n")); fprintf_P(stdout, PSTR("CRC=%hu\n"), crc_out); } static void cmd_clear() { n_measurements = 0; printf_P(PSTR("cleared\n")); } static void cmd_btoff() { uint8_t rem; uint16_t count_copy; ATOMIC_BLOCK(ATOMIC_RESTORESTATE) { count_copy = comms_count; rem = TCNT2; } printf_P(PSTR("next_wake=%hu,"), comms_wake-count_copy); printf_P(PSTR("rem=%hhu,"), rem); printf_P(PSTR("tick_secs=%hhu,"), TICK); printf_P(PSTR("tick_wake=%hhu\n"), SLEEP_COMPARE); _delay_ms(100); comms_timeout = 0; stay_awake = 0; } static void cmd_reset() { printf_P(PSTR("reset\n")); _delay_ms(100); cli(); // disable interrupts wdt_enable(WDTO_15MS); // enable watchdog while(1); // wait for watchdog to reset processor } static void cmd_measure() { printf_P(PSTR("measuring\n")); need_measurement = 1; } static void cmd_sensors() { uint8_t ret = simple_ds18b20_start_meas(NULL); printf_P(PSTR("All sensors, ret %hhu, waiting...\n"), ret); long_delay(DS18B20_TCONV_12BIT); simple_ds18b20_read_all(); } static void init_sensors() { uint8_t id[OW_ROMCODE_SIZE]; printf_P(PSTR("init sensors\n")); ow_reset(); for( uint8_t diff = OW_SEARCH_FIRST; diff != OW_LAST_DEVICE; ) { diff = ow_rom_search( diff, &id[0] ); if( diff == OW_PRESENCE_ERR ) { printf_P( PSTR("No Sensor found\r") ); return; } if( diff == OW_DATA_ERR ) { printf_P( PSTR("Bus Error\r") ); return; } if (n_sensors < MAX_SENSORS) { memcpy(sensor_id[n_sensors], id, ID_LEN); printf_P(PSTR("Added sensor %hhu : "), n_sensors); printhex(id, ID_LEN, stdout); putchar('\n'); n_sensors++; } else { printf_P(PSTR("Too many sensors\n")); } } max_measurements = TOTAL_MEASUREMENTS / n_sensors; } static void load_params() { uint16_t magic; eeprom_read(magic, magic); if (magic == EXPECT_MAGIC) { eeprom_read(measure_wake, measure_wake); eeprom_read(comms_wake, comms_wake); eeprom_read(wake_secs, wake_secs); eeprom_read(fridge_setpoint, fridge_setpoint); eeprom_read(fridge_difference, fridge_difference); eeprom_read(fridge_delay, fridge_delay); eeprom_read(overshoot_delay, overshoot_delay); eeprom_read(overshoot_factor, overshoot_factor); } } static void cmd_get_params() { printf_P(PSTR("measure %hu\n"), measure_wake); printf_P(PSTR("comms %hu\n"), comms_wake); printf_P(PSTR("wake %hhu\n"), wake_secs); printf_P(PSTR("tick %d\n"), TICK); printf_P(PSTR("fridge %.1fº\n"), fridge_setpoint / 10.0f); printf_P(PSTR("fridge difference %.1fº\n"), fridge_difference / 10.0f); printf_P(PSTR("fridge_delay %hu\n"), fridge_delay); printf_P(PSTR("overshoot factor %.1fº\n"), overshoot_factor / 10.0f); printf_P(PSTR("overshoot delay %hu\n"), overshoot_delay); printf_P(PSTR("sensors %hhu (%hhu)\n"), n_sensors, MAX_SENSORS); printf_P(PSTR("meas %hu (%hu)\n"), max_measurements, TOTAL_MEASUREMENTS); } static void cmd_set_params(const char *params) { uint16_t new_measure_wake; uint16_t new_comms_wake; uint8_t new_wake_secs; int ret = sscanf_P(params, PSTR("%hu %hu %hhu"), &new_measure_wake, &new_comms_wake, &new_wake_secs); if (ret != 3) { printf_P(PSTR("Bad values\n")); } else { ATOMIC_BLOCK(ATOMIC_RESTORESTATE) { eeprom_write(new_measure_wake, measure_wake); eeprom_write(new_comms_wake, comms_wake); eeprom_write(new_wake_secs, wake_secs); uint16_t magic = EXPECT_MAGIC; eeprom_write(magic, magic); } printf_P(PSTR("set_params for next boot\n")); printf_P(PSTR("measure %hu comms %hu wake %hhu\n"), new_measure_wake, new_comms_wake, new_wake_secs); } } // returns true if eeprom was written static bool set_initial_eeprom() { uint16_t magic; eeprom_read(magic, magic); if (magic == EXPECT_MAGIC) { return false; } ATOMIC_BLOCK(ATOMIC_RESTORESTATE) { eeprom_write(measure_wake, measure_wake); eeprom_write(comms_wake, comms_wake); eeprom_write(wake_secs, wake_secs); eeprom_write(fridge_setpoint, fridge_setpoint); eeprom_write(fridge_difference, fridge_difference); eeprom_write(fridge_delay, fridge_delay); eeprom_write(overshoot_delay, overshoot_delay); eeprom_write(overshoot_factor, overshoot_factor); magic = EXPECT_MAGIC; eeprom_write(magic, magic); } return true; } static void cmd_set_fridge_setpoint(char *params) { float new_f = atof(params); if (new_f < 2 || new_f > 30) { printf_P(PSTR("Bad fridge value %f\n"), new_f); return; } int16_t old_setpoint = fridge_setpoint; fridge_setpoint = new_f * 10; bool written = set_initial_eeprom(); if (!written) { if (old_setpoint != fridge_setpoint) { ATOMIC_BLOCK(ATOMIC_RESTORESTATE) { eeprom_write(fridge_setpoint, fridge_setpoint); } } } printf_P(PSTR("old fridge %.1fº new fridge %.1fº\n"), old_setpoint / 10.0f, fridge_setpoint / 10.0f); } static void cmd_set_fridge_difference(char *params) { float new_f = atof(params); if (new_f < 0 || new_f > 30) { printf_P(PSTR("Bad fridge value %f\n"), new_f); return; } fridge_difference = new_f * 10; bool written = set_initial_eeprom(); if (!written) { ATOMIC_BLOCK(ATOMIC_RESTORESTATE) { eeprom_write(fridge_difference, fridge_difference); } } printf_P(PSTR("new fridge difference %.1fº\n"), fridge_difference / 10.0f); } static void cmd_set_fridge_delay(char *params) { uint16_t new_delay = atoi(params); if (new_delay < 5) { printf_P(PSTR("Bad fridge delay %d\n"), new_delay); return; } fridge_delay = new_delay; bool written = set_initial_eeprom(); if (!written) { ATOMIC_BLOCK(ATOMIC_RESTORESTATE) { eeprom_write(fridge_delay, fridge_delay); } } printf_P(PSTR("new fridge delay %hu\n"), fridge_delay); } static void cmd_set_overshoot_factor(char *params) { float new_f = atof(params); if (new_f <= 0 || new_f > 20) { printf_P(PSTR("Bad overshoot factor %f\n"), new_f); return; } uint8_t old = overshoot_factor; overshoot_factor = new_f * 10; bool written = set_initial_eeprom(); if (!written) { if (old != overshoot_factor) { ATOMIC_BLOCK(ATOMIC_RESTORESTATE) { eeprom_write(overshoot_factor, overshoot_factor); } } } printf_P(PSTR("old factor %.1fº new factor %.1fº\n"), old / 10.0f, overshoot_factor / 10.0f); } static void cmd_set_overshoot_delay(char *params) { uint16_t new_delay = atoi(params); if (new_delay < 5) { printf_P(PSTR("Bad overshoot delay %d\n"), new_delay); return; } overshoot_delay = new_delay; bool written = set_initial_eeprom(); if (!written) { ATOMIC_BLOCK(ATOMIC_RESTORESTATE) { eeprom_write(overshoot_delay, overshoot_delay); } } printf_P(PSTR("new overshoot delay %hu\n"), overshoot_delay); } static void cmd_awake() { stay_awake = 1; printf_P(PSTR("awake\n")); } static void read_handler() { if (strcmp_P(readbuf, PSTR("fetch")) == 0) { cmd_fetch(); } else if (strcmp_P(readbuf, PSTR("clear")) == 0) { cmd_clear(); } else if (strcmp_P(readbuf, PSTR("btoff")) == 0) { cmd_btoff(); } else if (strcmp_P(readbuf, PSTR("measure")) == 0) { cmd_measure(); } else if (strcmp_P(readbuf, PSTR("sensors")) == 0) { cmd_sensors(); } else if (strcmp_P(readbuf, PSTR("get_params")) == 0) { cmd_get_params(); } else if (strncmp_P(readbuf, PSTR("set_params "), 11) == 0) { cmd_set_params(&readbuf[11]); } else if (strcmp_P(readbuf, PSTR("awake")) == 0) { cmd_awake(); } else if (strncmp_P(readbuf, PSTR("fridge_setpoint "), 16) == 0) { cmd_set_fridge_setpoint(&readbuf[16]); } else if (strncmp_P(readbuf, PSTR("fridge_diff "), 12) == 0) { cmd_set_fridge_difference(&readbuf[12]); } else if (strncmp_P(readbuf, PSTR("fridge_delay "), 13) == 0) { cmd_set_fridge_delay(&readbuf[13]); } else if (strncmp_P(readbuf, PSTR("overshoot_delay "), 16) == 0) { cmd_set_overshoot_delay(&readbuf[16]); } else if (strncmp_P(readbuf, PSTR("overshoot_factor "), 17) == 0) { cmd_set_overshoot_factor(&readbuf[17]); } else if (strcmp_P(readbuf, PSTR("reset")) == 0) { cmd_reset(); } else { printf_P(PSTR("Bad command '%s'\n"), readbuf); } } ISR(INT0_vect) { button_pressed = 1; blink(); _delay_ms(100); blink(); } ISR(USART_RX_vect) { char c = UDR0; #ifdef HAVE_UART_ECHO uart_putchar(c, NULL); #endif if (c == '\r' || c == '\n') { if (readpos > 0) { readbuf[readpos] = '\0'; have_cmd = 1; readpos = 0; } } else { readbuf[readpos] = c; readpos++; if (readpos >= sizeof(readbuf)) { readpos = 0; } } } ISR(TIMER2_COMPA_vect) { TCNT2 = 0; measure_count += TICK; comms_count += TICK; clock_epoch += TICK; if (comms_timeout != 0) { comms_timeout -= TICK; } if (measure_count >= measure_wake) { measure_count = 0; need_measurement = 1; } if (comms_count >= comms_wake) { comms_count = 0; need_comms = 1; } } static void deep_sleep() { // p119 of manual OCR2A = SLEEP_COMPARE; loop_until_bit_is_clear(ASSR, OCR2AUB); set_sleep_mode(SLEEP_MODE_PWR_SAVE); sleep_mode(); } static void idle_sleep() { set_sleep_mode(SLEEP_MODE_IDLE); sleep_mode(); } static uint16_t adc_vcc() { PRR &= ~_BV(PRADC); // /16 prescaler ADCSRA = _BV(ADEN) | _BV(ADPS2); // set to measure 1.1 reference ADMUX = _BV(REFS0) | _BV(MUX3) | _BV(MUX2) | _BV(MUX1); // average a number of samples uint16_t sum = 0; uint8_t num = 0; for (uint8_t n = 0; n < 20; n++) { ADCSRA |= _BV(ADSC); loop_until_bit_is_clear(ADCSRA, ADSC); uint8_t low_11 = ADCL; uint8_t high_11 = ADCH; uint16_t val = low_11 + (high_11 << 8); if (n >= 4) { sum += val; num++; } } ADCSRA = 0; PRR |= _BV(PRADC); //float res_volts = 1.1 * 1024 * num / sum; //return 1000 * res_volts; return ((uint32_t)1100*1024*num) / sum; } static void do_fridge() { struct epoch_ticks now; get_epoch_ticks(&now); uint32_t off_time = now.ticks - fridge_off_clock.ticks; bool wort_valid = last_wort != DS18X20_INVALID_DECICELSIUS; bool fridge_valid = last_fridge != DS18X20_INVALID_DECICELSIUS; int16_t wort_max = fridge_setpoint + fridge_difference; int16_t wort_min = fridge_setpoint; // the fridge min/max only apply if the wort sensor is broken int16_t fridge_min = fridge_setpoint - FRIDGE_AIR_MIN_RANGE; int16_t fridge_max = fridge_setpoint + FRIDGE_AIR_MAX_RANGE; uint8_t fridge_on = PORT_FRIDGE & _BV(PIN_FRIDGE); printf_P(PSTR("last_wort %hd (%hd, %hd), last_fridge %hd (%hd, %hd), setpoint %hd, diff %hd, fridge_on %hhu\n"), last_wort, wort_min, wort_max, last_fridge, fridge_min, fridge_max, fridge_setpoint, fridge_difference, fridge_on); if (off_time < fridge_delay) { printf_P(PSTR("waiting for fridge delay current %hu, wait %hu\n"), off_time, fridge_delay); return; } // handle failure of the wort sensor. if it is a short (intermittent?) // failure we wait until it has been broken for a period of time // (WORT_INVALID_TIME) before doing anything. if (wort_valid) { wort_valid_clock = now; } else { printf_P(PSTR("wort sensor is invalid\n")); uint32_t invalid_time = now.ticks - wort_valid_clock.ticks; if (invalid_time < WORT_INVALID_TIME) { printf("only been invalid for %ld, waiting\n", invalid_time); return; } } if (!fridge_valid) { printf_P(PSTR("fridge sensor is invalid\n")); } if (fridge_on) { bool turn_off = false; uint16_t on_time = now.ticks - fridge_on_clock.ticks; uint16_t overshoot = 0; if (on_time > overshoot_delay) { overshoot = overshoot_factor * MIN(OVERSHOOT_MAX_DIV, on_time) / OVERSHOOT_MAX_DIV; } printf_P(PSTR("on_time %hu, overshoot %hu\n"), on_time, overshoot); // wort has cooled enough. will probably cool a bit more by itself if (wort_valid) { if ((last_wort - overshoot) < fridge_setpoint) { printf_P(PSTR("wort has cooled enough, overshoot %hu on_time %hu\n"), overshoot, on_time); turn_off = true; } } else { if (fridge_valid && last_fridge < fridge_min) { printf_P(PSTR("fridge off fallback\n")); turn_off = true; } } if (turn_off) { // too cold, turn off printf_P(PSTR("Turning fridge off\n")); PORT_FRIDGE &= ~_BV(PIN_FRIDGE); fridge_off_clock = now; } } else { bool turn_on = false; if (wort_valid) { if (last_wort >= wort_max) { printf_P(PSTR("wort is too hot\n")); turn_on = true; } } else { if (fridge_valid && last_fridge >= fridge_max) { printf_P(PSTR("fridge on fallback\n")); turn_on = true; } } if (turn_on) { // too hot, turn on printf_P(PSTR("Turning fridge on\n")); PORT_FRIDGE |= _BV(PIN_FRIDGE); fridge_on_clock = now; } } } static void do_measurement() { blink(); /* Take the timer here since deep_sleep() below could take 6 seconds */ get_epoch_ticks(&last_measurement_clock); if (n_measurements == 0) { first_measurement_clock = last_measurement_clock; } simple_ds18b20_start_meas(NULL); _delay_ms(DS18B20_TCONV_12BIT); if (n_measurements == max_measurements) { n_measurements = 0; } for (uint8_t s = 0; s < n_sensors; s++) { uint16_t reading; uint8_t ret = simple_ds18b20_read_raw(sensor_id[s], &reading); if (ret != DS18X20_OK) { reading = VALUE_BROKEN; } set_measurement(s, n_measurements, reading); if (memcmp(sensor_id[s], fridge_id, sizeof(fridge_id)) == 0) { last_fridge = ds18b20_raw16_to_decicelsius(reading); } if (memcmp(sensor_id[s], wort_id, sizeof(wort_id)) == 0) { last_wort = ds18b20_raw16_to_decicelsius(reading); } } n_measurements++; } static void do_comms() { get_epoch_ticks(&last_comms_clock); // turn on bluetooth set_aux_power(1); // avoid receiving rubbish, perhaps _delay_ms(50); uart_on(); // write sd card here? same 3.3v regulator... for (comms_timeout = wake_secs; comms_timeout > 0 || stay_awake; ) { if (need_measurement) { need_measurement = 0; do_measurement(); do_fridge(); continue; } if (have_cmd) { have_cmd = 0; read_handler(); continue; } // wait for commands from the master idle_sleep(); } uart_off(); // in case bluetooth takes time to flush _delay_ms(100); set_aux_power(0); } static void blink() { PORT_LED &= ~_BV(PIN_LED); _delay_ms(1); PORT_LED |= _BV(PIN_LED); } static void long_delay(int ms) { int iter = ms / 100; for (int i = 0; i < iter; i++) { _delay_ms(100); } } ISR(BADISR_vect) { //uart_on(); printf_P(PSTR("Bad interrupt\n")); } int main(void) { setup_chip(); blink(); set_aux_power(0); stdout = &mystdout; uart_on(); printf(PSTR("Started.\n")); load_params(); init_sensors(); uart_off(); // turn off everything except timer2 PRR = _BV(PRTWI) | _BV(PRTIM0) | _BV(PRTIM1) | _BV(PRSPI) | _BV(PRUSART0) | _BV(PRADC); setup_tick_counter(); sei(); need_comms = 1; need_measurement = 1; stay_awake = 1; for(;;) { if (button_pressed) { // debounce _delay_ms(200); need_comms = 1; comms_timeout = wake_secs; button_pressed = 0; continue; } if (need_comms) { need_comms = 0; do_comms(); continue; } if (need_measurement) { need_measurement = 0; do_measurement(); do_fridge(); continue; } deep_sleep(); } return 0; /* never reached */ }